Hypertherm the leading name in plasma cutting technology
I.Introduction
A. Definition of Plasma Cutting
Plasma cutting is a metal cutting process that uses a plasma torch to cut through materials such as steel, aluminum, brass, and copper.
B. Importance of Hypertherm in Plasma Cutting Industry
Hypertherm is a leading manufacturer of plasma cutting machines and has been at the forefront of the industry for over 50 years. Their commitment to research and development, customer satisfaction, and sustainability has earned them a reputation as a trusted and reliable brand in the industry.
II. Hypertherm Company Overview
A. Company History
Hypertherm was founded in 1968 in New Hampshire, USA. Since then, they have expanded their operations to Europe, the Middle East and Africa, South America, and the Asia Pacific region.
B. Product Line
Hypertherm offers a wide range of cutting machines, including plasma, laser, and waterjet cutters, as well as software and accessories.
C. Ownership Details
Hypertherm is a privately owned company, with 100% of the ownership held by the Hypertherm Employee Stock Ownership Plan (ESOP).
III. Hypertherm Plasma Cutter Models
A. Powermax 30
Cutting Capacity
The Powermax 30 can cut up to 3/8 inch (10mm) thick material at a rate of 10 inches (250mm) per minute.
Features and Benefits
Small and portable design
Easy-to-use controls
Uses compressed air for cutting, no gas required
Built-in air compressor
B. Powermax 45
Cutting Capacity
The Powermax 45 can cut up to 1/2 inch (12mm) thick material at a rate of 20 inches (500mm) per minute.
Features and Benefits
High cutting speeds
Continuous pilot arc for cutting expanded metal
Duramax series torch for enhanced durability
Uses patented consumables for longer life
C. Powermax 65
Cutting Capacity
The Powermax 65 can cut up to 3/4 inch (20mm) thick material at a rate of 20 inches (500mm) per minute.
Features and Benefits
Improved cutting speed and precision
Automatic gas control for optimal performance
Advanced consumable design for longer life
Smart Sense technology for automatic gas adjustment
D. Powermax 85
Cutting Capacity
The Powermax 85 can cut up to 1 inch (25mm) thick material at a rate of 20 inches (500mm) per minute.
Features and Benefits
High-power cutting capabilities
Improved consumable design for longer life
Boost Conditioner technology for reliable arc starting
Compatible with CNC software for automation
E. Powermax 105
Cutting Capacity
The Powermax 105 can cut up to 1-1/4 inch (32mm) thick material at a rate of 20 inches (500mm) per minute.
Features and Benefits
High-power cutting capabilities
Improved consumable design for longer life
Boost Conditioner technology for reliable arc starting
Compatible with CNC software for automation
F. Powermax 125
Cutting Capacity
The Powermax 125 can cut up to 1-1/2 inch (38mm) thick material at a rate of 20 inches (500mm) per minute.
Features and Benefits
High-power cutting capabilities
Superior cut quality
Improved consumable design for longer life
Boost Conditioner technology for reliable arc starting
IV. Hypertherm Plasma Cutter Consumables
A. Importance of Using Suitable Hypertherm Consumables
Hypertherm is a worldwide supplier of plasma cutting machines and consumables. It is essential to use suitable Hypertherm consumables with their plasma cutters to ensure optimal performance and longevity of the machine. Hypertherm consumables are specifically designed to work with their machines and are made with high-quality materials to withstand the intense heat and pressure of plasma cutting.
B. Overview of Consumable Product Line
Hypertherm offers a wide range of consumables for their plasma cutters, including electrodes, nozzles, swirl rings, shields, and retaining caps. These consumables are available in various sizes to fit specific models of Hypertherm plasma cutters.
C. Examples of Popular Consumables
Some of the most popular Hypertherm consumables include the Powermax electrode and nozzle, Duramax torch, and HPR electrode and nozzle. These consumables are widely used in the industry and are known for their durability and reliability.
V. Frequently Asked Questions About Hypertherm Plasma Cutters
A. What is the thickest metal a plasma cutter can cut?
The thickness of the metal a plasma cutter can cut depends on the amperage of the machine. Generally, a plasma cutter with higher amperage can cut through thicker metal. For example, the Hypertherm Powermax 125 can cut through metal up to 1 1/4 inch thick.
B. Can a plasma cutter cut through rusty steel?
Yes, a plasma cutter can cut through rusty steel. However, the cutting speed and quality may be affected. It is recommended to clean the metal surface before cutting for optimal results.
C. How thin of metal can a plasma cutter cut?
A plasma cutter can cut metal as thin as 26 gauge, but the quality of the cut may not be as good as with thicker metals. It is recommended to use a plasma cutter with a lower amperage for thinner metals.
D. How small of a hole can a plasma table cut?
The size of the hole that can be cut with a plasma table depends on the size of the nozzle and the amperage of the machine. Typically, a 40 amp plasma cutter can cut a hole as small as 1/8 inch.
E. How do you use a Hypertherm 45XP plasma cutter?
To use a Hypertherm 45XP plasma cutter, follow these steps:
Connect the machine to a compressed air source.
Turn on the machine and adjust the amperage and air pressure settings as needed.
Attach the torch to the machine and select the appropriate consumables for the material being cut.
Move the torch over the metal, keeping the tip a safe distance from the surface.
Pull the trigger to start cutting, and move the torch along the cutting path, following the shape of the design.
After cutting, turn off the machine and properly store the equipment.
VI. Conclusion
In summary, Hypertherm has made a significant impact on the plasma cutting industry, providing high-quality and innovative products to customers worldwide. Their extensive product line, including the Powermax 30, 45, 65, 85, 105, and 125 models, offers a range of cutting capacities and features to meet various production needs. It is important to use suitable Hypertherm consumables to ensure optimal performance and longevity of the plasma cutter.
When it comes to frequently asked questions about Hypertherm plasma cutters, customers often wonder about the thickest metal a plasma cutter can cut, the ability to cut through rusty steel, and the minimum thickness of metal that can be cut. Additionally, questions arise about the small hole cutting capability of plasma tables and the proper use of the Hypertherm 45XP plasma cutter.
Overall, Hypertherm’s commitment to innovation, quality, and customer satisfaction has established them as a leading name in the plasma cutting industry. We highly recommend their products to anyone in need of reliable and efficient plasma cutting equipment
