Hypertherm Powermax 105 Plasma Cutter: Specs, Price, And Troubleshooting Tips

I. Introduction

Plasma cutters have revolutionized the metalworking industry by offering an efficient and precise way to cut metal. Among the most popular plasma cutters on the market is the Hypertherm Powermax 105.

The Hypertherm Powermax 105 is a high-performance plasma cutting system that is designed to provide superior cutting speed and capacity, making it an ideal choice for industrial applications. It is a versatile machine that is capable of cutting through a wide range of materials, including mild steel, stainless steel, aluminum, brass, and copper.

Choosing the right plasma cutter is essential to ensure that you get the best possible results for your metalworking projects. The Hypertherm Powermax 105 is one of the most reliable and efficient plasma cutters available, making it an excellent choice for professionals and DIY enthusiasts alike.

In this article, we will take a closer look at the Hypertherm Powermax 105 plasma cutter, including its key specs and features, price, and common troubleshooting tips. Whether you’re in the market for a new plasma cutter or simply want to learn more about this industry-leading machine, this guide has everything you need to know.

II. Hypertherm Powermax 105 Specs

The Hypertherm Powermax 105 is a high-performance plasma cutting system that boasts impressive specs and features. Here’s a closer look at some of its key specifications:

Cutting Capacity and Thickness:

1.The Hypertherm Powermax 105 is capable of cutting through a wide range of materials, including mild steel, stainless steel, aluminum, brass, and copper.

2.It can cut metal with a thickness of up to 1-1/4 inches (32 mm) at a speed of 20 inches per minute (IPM) and can sever metal up to 2 inches (50 mm) thick at a speed of 10 IPM.

Power Requirements and Output:

1.The Hypertherm Powermax 105 requires a power input of 200-600V, 3-phase, 50-60 Hz.

2.It has an output of 105 amps at 148 VDC, making it one of the most powerful plasma cutters available.

Torch and Consumables Compatibility:

1.The Hypertherm Powermax 105 is compatible with a range of torches, including the Hypertherm Duramax torch and the Hypertherm Hyamp torch.

2.It is also compatible with a variety of consumables, including electrodes, nozzles, and shields, which are available from Hypertherm and other manufacturers.

In summary, the Hypertherm Powermax 105 is a highly capable plasma cutter that can handle a wide range of cutting tasks, from industrial applications to DIY projects. Its impressive cutting capacity, power output, and torch and consumables compatibility make it a top choice for professionals and hobbyists alike.

III. Hypertherm Powermax 105 Price

If you’re considering purchasing a Hypertherm Powermax 105 plasma cutter, one of the most important factors to consider is the cost. Here’s a closer look at the price of the plasma cutter and its consumables, as well as how it compares to other plasma cutters in its class:

Average Cost of the Plasma Cutter and its Consumables:

1.The Hypertherm Powermax 105 plasma cutter has an average price range of $4,500 to $6,500.

2.The consumables for the Hypertherm Powermax 105 can also be costly, with replacement nozzles, electrodes, and shields costing anywhere from $20 to $200 depending on the brand and quantity.

Comparison with Other Plasma Cutters in its Class:

1.The Hypertherm Powermax 105 is a high-end plasma cutter that is designed for industrial use and heavy-duty cutting applications.

2.Other plasma cutters in its class include the Miller Spectrum 875 and the Lincoln Electric Tomahawk 375 Air, both of which have lower price points and are designed for lighter cutting applications.

3.While the Hypertherm Powermax 105 may be more expensive than other plasma cutters in its class, its impressive cutting capacity and power output make it a worthwhile investment for those who need a reliable and high-performance plasma cutter.

In summary, the Hypertherm Powermax 105 plasma cutter is a top-of-the-line machine that comes with a higher price tag than other plasma cutters in its class. However, its cutting capacity and power output make it a valuable investment for professionals and hobbyists who need a reliable and efficient plasma cutting system. When considering the price of the Hypertherm Powermax 105, it’s important to keep in mind the long-term benefits and savings it can provide in terms of time, efficiency, and quality of work.

IV. Hypertherm Powermax 105 Troubleshooting Tips

To ensure optimal performance from your Hypertherm Powermax 105 plasma cutter, it’s important to be aware of potential issues that may arise. Here are some common troubleshooting tips:

Common Error Codes and What They Mean:

Error code 0-51 indicates an issue with the torch height control system.

1.Error code 0-51 is a common issue that can occur with the Hypertherm Powermax 105 plasma cutter.

2.This error code indicates that there is a problem with the torch height control system, which is responsible for maintaining a consistent distance between the torch and the metal being cut.

3.Possible causes of this error code include a malfunctioning height control sensor or a faulty voltage divider board.

4.To resolve this issue, it’s important to check the height control system components and wiring for any damage or loose connections. If the issue persists, contact Hypertherm technical support for further assistance.

Error code 0-30 indicates an issue with the system’s gas supply or pressure.

1.Error code 0-30 is another common issue that can occur with the Hypertherm Powermax 105 plasma cutter.

2.This error code indicates that there is an issue with the system’s gas supply or pressure, which is essential for maintaining a stable and consistent plasma arc.

3.Possible causes of this error code include low gas pressure or a faulty gas flow sensor.

4.To resolve this issue, it’s important to check the gas supply and pressure, and ensure that the gas flow sensor is functioning correctly. If the issue persists, contact Hypertherm technical support for further assistance.

By understanding these common error codes and their potential causes, you can quickly troubleshoot any issues that may arise with your Hypertherm Powermax 105 plasma cutter. With proper maintenance and care, you can ensure that your plasma cutter continues to perform at its best, providing reliable and efficient cutting performance for all your metalworking projects.

The  part of the Hypertherm Powermax 105 plasma cutter 

Nozzles:

220941 Nozzle 45 A
220819 Nozzle 65 A
220816 Nozzle 85 A
220797 Nozzle 65/85A
220990 Nozzle 105A

Electrodes:

220842 Electrode 45A-100A

Swirl Rings:

1 220857 Swirl ring 45A-85A
2 220994 Swirl ring 100A
19 220947 Swirl ring 45A-85A

Retaining Caps:

9 220854 Retaining cap 45A-85A
10 220854/105 Retaining Cap 100A
11 220953/85 Retaining cap OHMIC 45-85A
12 220953/105 Retaining cap OHMIC 105A
Shield Cups and Caps:

9 220854 Shield Cup Body, 45-85A
10 220854/105 Shield Cup Body, 105A
18 220993 Shield Machine 100A
20 220931 Deflecteur
21 220948 Shield Cap, 45A Precision Cut

Other:

5 220930 Nozzle 45A Precision Cut
6 220990 Nozzle 105A
7 220797 Nozzle 65/85A
8 220991 Nozzle 100A
13 220955 Deflecteur
14 220818 Shield Manuel 45-85A
15 220992 Shield Manuel 105A
16 220798 Shield
17 220817 Shield Machine 45-85A

Machine Torch and Hand Torch Compatibility:

1.The Hypertherm Powermax 105 is compatible with both machine torches and hand torches, depending on your cutting needs.

2.Machine torches are typically used for automated cutting processes, while hand torches are used for manual cutting tasks.

3.When using a machine torch with the Hypertherm Powermax 105, it’s important to ensure that the torch is compatible with the machine and that the wiring is correctly connected.

By following these troubleshooting tips, you can ensure that your Hypertherm Powermax 105 continues to perform at its best, and you can quickly resolve any issues that may arise. With proper maintenance and care, your Hypertherm Powermax 105 plasma cutter can provide reliable and efficient performance for years to come.

V. Conclusion

The Hypertherm Powermax 105 is a high-performance plasma cutting system that offers impressive cutting capacity, power output, and versatility. Whether you’re a professional metalworker or a DIY enthusiast, the Hypertherm Powermax 105 is an excellent investment that can help you achieve precise and efficient cuts with ease.

Recap of the Key Features and Benefits of the Hypertherm Powermax 105:

1.Cutting capacity of up to 1-1/4 inches (32 mm) thickness at a speed of 20 inches per minute (IPM)

2.Power output of 105 amps at 148 VDC

3.Compatible with a range of torches and consumables

4.Reliable and efficient performance

Final Thoughts and Recommendations for Purchasing a Plasma Cutter:

When considering purchasing a plasma cutter, it’s important to choose a machine that meets your cutting needs and budget.

The Hypertherm Powermax 105 is a top-of-the-line plasma cutter that is designed for industrial use and heavy-duty cutting applications.

If you’re a professional metalworker who requires a reliable and high-performance plasma cutter, the Hypertherm Powermax 105 is an excellent investment that can help you achieve precise and efficient cuts.

For DIY enthusiasts and hobbyists, the Hypertherm Powermax 105 may be a bit too expensive and powerful for your needs. In this case, you may want to consider a less expensive plasma cutter that is designed for lighter cutting applications.

In summary, the Hypertherm Powermax 105 is a highly capable plasma cutter that is well worth the investment for professionals and heavy-duty cutting applications. By choosing the right plasma cutter for your needs and ensuring that you follow proper maintenance and troubleshooting tips, you can achieve high-quality cuts and maximize the efficiency of your metalworking projects.

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